Contact Lane Kadel for more details.
Phone: 503-239-5157 mailto:lane@rmaglobal.com

Superior Generators

 

Eight (8) - Cooper Superior Model 2416G-2000 generator sets. Serial numbers are 332419, 33629, 333599, 333469, 333429, 332599, 333459 & 333479

 

1.                Superior Model 2416 turbocharged, 4-stroke cycle, natural gas engine operating

At 1000 rpm:

 

A.              Woodward electronic governor

B.              Fuel gas injection-each cylinder

C.              Engine driven lubricating oil, jacket water, and intercooler pumps

D.              High energy capacitor discharge ignition system

E.              Intake air filters: heavy duty dry type

F.              Pneumatic Starting motor

G.              Exhaust manifold, water cooled

H.              Automatic over speed shutdown

I.               Intercooler

J.                        Engine lube oil sump

K.              Aftercooler and JW pipes from engine termination plate to radiator termination plate including isolation butterfly Vvs and flexible couplings.

 

2.       Accessory equipment including..

 

A.              Lubricating oil cooler

B.              Lubricating oil filter and strainer

C              Lubricating oil thermostat regulating valve

D.             Jacket water thermostat regulating valve

F,.             Jacket water expansion tank

F.              Jacket water radiator

G.             Intercooler water Thermostat regulating valve

H.              Intercooler water radiator

1.              Intercooler water expansion tank

J.                        Junction boxes, with control wiring termination

K.                       Peco Fuel Gas Filter

L.                        Instrument air drier/filter assembly (system)

 

 

3.       Engine control panel /gauge panel,  including:

 

A.              Air-fuel control

B.              Engine lube oil pressure gauge

C.             Engine Jacket water temperature gauge

D.             Engine operating time meter

E.              Intercooler water temperature gauge

F.              RPM meter

G.             Exhaust temperature meter

H.                       Engine RDU-display unit

I.                         FT-210 System including computer peripherals.

 

 

 

4.         Engine mounted detectors, switches:

 

A,           Overspeed switch

8.            Low lube oil pressure switch

C.           High jacket water temperature switch

D.           High intercooler water temperature switch

E.           Low starting air pressure switch

F.           Exhaust thermocouples

G.           Low oi1 level

H.           Low water level

 

5.    A.C. generator, two anti-friction bearings. coupling connected to engine, rated as follows:

 

KW                                   2000

KVA                                  2500

Voltage                              11,000 

Phase                                3

Connected             Wye

Hz,, RPM                           50,1000

Temp Rise                         80"C

Ambient                             40"C

Insulation                           Class F, VPI

Enclosure                          IP,22

Voltage Regulator   Basler

 

6.       A common base for the engine, accessory rack, and generator.

 

7.       Painting – Olive Green 3 stage for corrosive environment

 

8.       Associated items originally shipped loose:

 

A.      Operating and maintenance manuals

Flex connections as follows:

1)     Fuel gas supply

2)     Jacket water supply

3)     Jacket water return

4)     Intercooler water supply

5)     Intercooler water return

6)     Exhaust gas

7)     Exhaust flex

8)     Critical muffler

 

B.         Anchor bolts

 

9.         Switchgear: Freestanding Six (6) Section Generator Set Metal Clad Medium Voltage Switchgear to provide for power export and utility paralleling, using four (4) 2000KW, 11 KV, 3Phase, 3W, 50 Hz gensets.  Switchgear to allow for remote auto start, remote stop, remote diagnostic communication, and auto synch with utility, and will include:

 

One (1) - Enclosure - NEMA 1 construction for indoor installation with hinged front doors, rear access bolted panels, bottom cable entry.  Six (6) vertical sections.  Overall dimensions approx. 95”H x 216"W x 94"D.

 

One (1) - Main Horizontal Bus will be silver-plated copper, rated 1200A,11 Kv, 500MVA and includes 1/4" x 2” ground bus; cable connection to utility, generator and load to be field installed and connected by others.

 

Five (5) - Vacuum Circuit Breakers, each rated 1200A, 11 KV, SWMVA, 1 SKA rated draw-out type for each generator main,

Breakers include all required line/load compression lugs as required for cable connection; control voltage will be 48VDC from source supplied by others; TOC switch, 2a/2b auxiliary contact included.

 

One  (1) – Neutral Earthing Contactor

 

.Each Generator Set Controls Section (2) to include.

One (1) -           Lot AC Metering, all 1% accuracy and 4 1/2" switchboard size:

1 - Ammeter, 0-300A                 1 - Frequency Meter

1 - Voltmeter. 0- 1 SKV  1 - Power Factor Meter

1 - Wattmeter, 0-250OKW          1 - Watt Hour Meter

One (1)           Running Time Meter

Two (2) -           Phase Selector Switches, AM & VM

One (1) -           Circuit Breaker Control Switch with two (2) CB Status Lamps

One (1) -           Surge Suppressant Limiter, 3ph. 11KV

One (1)             -           Fail to Synch Reset Pushbutton

One (1)             -           Synch Mode Switch, Auto/Manual

One (1)            -           DC Control for manual or auto start, including capability to accept customer                      supplied dry contacts for remote start and remote stop.

                                   Engine Control Switch; 4-position "Auto Manual-Off/Reset-Test"

 

One (1) -           Lot Protective Relays, all subpanel mounted, industrial grade unless

to include.

·                  17/59 - Over/Under Voltage, 1ph

·                  3 2 - Reverse Power, 1ph

·                  SOG - Ground Over current

·                  50/51 – Over current, door mounted, utility grade, 3ph. 3W

·                  8 1 O/U - Over/Under Frequency

·                  47N - Negative Sequence, door mounted, utility grade

·                  87G - Generator Differential, door mounted, utility grade


 

One (l)                        Device86-LockoutRelay,48VDC

One (1)                       Automatic Voltage Regulator & Overexcitation Breaker

One (1)                       Woodward DSLC #9905-228, including VAR/Power Factor Control

One (1)          -              Woodward #9905-292 Hand-Held DSLC Programmer and Woodward

                                    Speed Controller.

One (1)          -              Synch Check Relay, Device 25A

One (1)          -              Frequency Adjusting Raise/Lower Switch

One (1)          -              Voltage Adjust Motorized Operating Potentiometer

Six (6)            -              Visual Annunciation of all safety pre-alarm and shutdown conditions

One (1)          -              Base Load Adjust Switch

One (1)          -              Pushbutton for Lamp Test/Reset

One (1)          -              Lot required CT’s - Nine (9) ratio as required, plus one (1) ground

fault CT-50:5A.

One (1)          -              Lot required PTs, fixed mounting for generator controls, 1 00. 1 ration

two (2)

One (1)                       Lot Modutec PLC package to include interface with En-Tronic Flex.

Comm. and provide remote diagnostic communication through a modem and phone line Include:

 

One (1)                       Miscellaneous Nameplates, Terminal Blocks, Fuses. fuse Holders,

Control Timers & Relays as required.

 

 

Master and Utility Control Section One

 

One (1)                       Lot Utility AC Metering, all 1% accuracy & 4 1/2" switchboard size,

One (1) -           Voltmeter

One (1)             -           Frequency Meter

One (1)             -           Phase Selector Switch, VM

One (1)                       Synchroscope

Two (2) -           Synch Lights

One (1) -           Synch Source Selector Switch, On/Off

 


 

One (1) -           Synch Cheek Relay, Device 25

One (1) -           System Mode Switch, Auto/Manual

One (1) -           Mounting of customer supplied Woodward MSLC, #9905-289, and interconnection of MSILC with individual generator set DSLC systems.

One (1) -           Master Fault Alarm Horn with Horn silence Pushbutton

One (1)           Power Supply, 30OW-48VDC to 24VDC for PLC

One (1) -           Power Supply, 60OW-48VDC to 24VDC for genset accessories

One (1)           Remote Communication Signal Transducers, to include three (3) Current and

three (3) Voltage, One (1) Kw, One (1)PF, One(1)Frequency and One (1) VAR Transducer for each genset.

One (1)             -           Discreet Relays and Contacts for remote diagnostic

communication of individual system fault conditions of      each Genset

One (1)             -           VCB Accessories to include manual spring charging lever,                      

manual racking crank, lifting sling, set draw-out extension rails and one (1) split plug rest jumper.

One (1)             -           PTs, draw-our mounting for utility controls, ration 60:1

One (1)             -           Nameplates, Terminal Blocks and other miscellaneous controls as required.

 

10.     One (1) unit mounted sound attenuated enclosure for 60 dBA @ 1 m.  Enclosure will be mounted on engine generator base.

Roof mounted mufflers.

Enclosures painted olive green utilizing 3 step process for corrosive environment.

 

Data for continuous rating only

            4-Stroke Cycle, Turbocharged, Intercooled.  Equipped for operation on dry natural gas fuel.

2416G

 

 

Emissions

Configuration & no. of cylinders

Vee 16

NOx

0.90 g/bhp-hr

Bore/Stroke

9.45/10.24 in.

CO

2.80 g/bhp-hr

 

(240/260 mm)

NMHC

1.00 g/bhp-hr

Displacement

11,484 cu. in.

Heat Rejection Data @ 1200 RPM

Jack Water Loop

 

(188 l)

Compression Ratio

10.9:1

Water Flow Rate

494 gpm

BHP

3200

Heat Rejection

68,420 btu/min

Specific Fuel Consumption

6800 btu/bhp-hr

JW Temperature Out

180 degrees F

Fuel Quality Range

0-8 NBN value

Intercooler and Oil Cooler Loop

 

Fuel Gas Pressure

45-50 psi

Water Flow Rate

494 gpm

Starting Air Pressure

150 psig

Heat Rejection

54,400 btu/min

Engine Air Flow Requirement

7860 scfm

Supply Temperature Exhaust

130 degrees F

Air Intake Pressure Drop-max.

15 in. H2O

Flow Rate

616 lb/min

Exhaust Back Pressure – max.

15 in. H20

Stack Temperature

675 degrees F

BMEP

184 psig

Lube Oil Systems – Engine Only

159 gal. ( 600 l)

 

(12.69 bar)

Cooling Water System

185 gal. (700 l)

Speed Rated/Range

1200/900-1200 rpm

Engine Weight – Dry (approx.)

39,690 lbs.

Torque

14,005 ft.-lbs.

Rotation – from flywheel end

Counter-clockwise

Piston Speed @ 1200 rpm

2048 ft./min

 

 

Lube Oil Consumption

12,000 bhp-hrs./gal.

 

 

Air Manifold Temperature

140 degrees F

 

 

         

 

 

 

 

 

 

Contact Lane Kadel for more details.
Phone: 503-239-5157
Fax: 503-239-5136
Email:
Lane@rmaglobal.com



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