![]()
![]()
8.6 MW Gas Fired Power Station (50Hz.)
$2.5 Million
FOB SE Asia
(Click
here for Picures)
Main Equipment:
5 off GEC ALSTHOM Ruston RK 270 GS spark ignition 750 rpm (lean burn technology) low emission gas engines, fitted with 1.73 MW Leroy Somer alternators 11 kV 50hz
Accessories:
11Kv switch gear 22Kv switch gear 433v motor control centre, transformers 1*GEC 8-10mva
22Kv/11Kv 1 GEC 1500 kva 11kv/433v. Engine control panels with Regulateurs Europa digital 2200 governor controls, Altronic III ignition systems.
Gas Processing:
3 off JW 45kw gas chillers/scrubbers 1JW oil gas seperator/filtration plant c/w 3 * 225kw 2950 rpm
Durham bush gas compressors (gas compression to approximately 4.5 bar to suit engine requirements) full gas instrumentation (CH4, CO2, O2)
Engines:
The RK270's are proven to be very reliable with a minimum amount of down time, they would be ideal for base load applications or as stand by black start capacity for a large power station.
Current engine hours:
Unit 1 - 10,951
Unit 2 - 12,941
Unit 3 - 10,018
Unit 4 - 14,500
Unit 5 - 10,373
The units have recently been converted to natural gas from LFG and all units have had major overhauls by agents MAN BW. As part of the upgrade, all engine heads were done and out-of-spec liners were replaced. A remote start Scada system was installed. New turbo nozzles have been installed. All units have had 14 hours since upgrade less than 15,000 hours total. Units are in like new condition.
Plant is available for either deferred sale or prompt delivery depending on purchase requirements.
Comprehensive plant history records. Mechanical / electrical and civil installation drawings available. A full inventory of equipment offered will be made available to bona fida purchasers. Vendor can price reinstallation if the purchaser desires. Inspection invited.
1. Standard equipment
2. Optional equipment
3. Fuel specification
4. Basic Parameters
5. Dimensions and weights
6. Maximum continuous rating
7. General Data
8. Approximate weight of engine components
9. Pipework Test Pressures
10. General Performance Data
11. Measured Noise Levels
12. Heat Dissipation and Flow data
13. Heat Balance
RK270GS
Medium speed
spark ignited gas engineStandard equipment
Flywheel
Air filter/silencer(s)
Air motor starting
Crankcase explosion relief valves
Water to air chargecooler
Engine driven lubricating old pump
engine driven jacket water coolant pump
Lubricating oil pressure relief valve
Remote exhaust temperature scanner
Water cooled exhaust manifold
Engine management system
Auto start
Electrical tachometer
Engine mounted instrument panel
Alarm and shut down for:
High jacket water temperature
Air boost temperature
Low lubricating oil pressure
High exhaust temperature
Overspeed
High/Low gas pressure
Hand barring gear
Industrial exhaust silencer
Exhaust uptake adaptor and bellows
Gas Pressure regulator
Pneumatic interface panelOptional equipment
Power take-off from 'free' end of engine
engine
Secondary water pump
Centrifugal by-pass lub. oil filter
Alternative residential exhaust silencer
Tools for engine overhaul
Gas filter
Flame trap
Alternative governing system
Air to air charge coolingFuel specification
Natural gas and biogas (including landfill gas, sewage sludge gas and mines drainage gas)
Basic Parameters
Cycle: 4 stroke
Bore x Stroke: 270 * 305mm
Mean Piston speed: 10.16 m/s at 1000 r/min
Standard rotation: Counter Clockwise looking on the drive end of the crankshaft
Dimensions and weights
| Engine Size | . | 6rk270GS | 8RK270GS | 12RK270GS | 16RK270GS |
| Number of Cylinders | . | 6 | 8 | 12 | 16 |
| Cylinder Configuration | . | In-line | Vee | Vee | Vee |
| Oil Sump capacity | litre | 340 | 410 | 654 | 691 |
| Dry weight without flywheel | kg | 13000 | 17500 | 22000 | 26000 |
| Length | mm | 4020 | 4750 | 4785 | 5600 |
| Width | mm | 1325 | 1325 | 1830 | 1830 |
| Height (overall) | mm | 2490 | 2490 | 2400 | 2400 |
Maximum continuous rating
| Engine | Speed | Brakepower* | POWER | electical** |
| r/min | KW | HP | kW | |
| 6RK270GS | 720 | 865 | 1160 | 820 |
| 750 | 900 | 1205 | 855 | |
| 900 | 1080 | 1450 | 1025 | |
| 1000 | 1200 | 1610 | 1140 | |
| 8RK270GS | 720 | 1150 | 1540 | 1090 |
| 750 | 1200 | 1610 | 1140 | |
| 900 | 1440 | 1930 | 1370 | |
| 1000 | 1600 | 2145 | 1520 | |
| 12RK270GS | 720 | 1730 | 2320 | 1640 |
| 750 | 1800 | 2410 | 1710 | |
| 900 | 2160 | 2900 | 2050 | |
| 1000 | 2400 | 3220 | 2280 | |
| 16RK270GS | 720 | 2300 | 3080 | 2180 |
| 750 | 2400 | 3220 | 2280 | |
| 900 | 2880 | 3860 | 2740 | |
| 1000 | 3200 | 4290 | 3040 |
General Data
| Engine Type | RK270 |
| Number of Cylinders | 12 |
| Service rating at 750 r.p.m. | 1735 kWe |
| Diameter of cylinders | 270mm. (10.63in.) |
| Piston stroke | 304.2mm (12in.) |
| Displacement per cylinder | 17,454 cu.mm. (10cu.in) |
| Compression ratio | 8.5:1 |
| Firing order - A Bank Firing order - B Bank |
3-5-1-4-2-6 1-4-2-6-3-5 |
| Crankshaft rotation | Anti-clockwise looking on flywheel end |
| Main bearings | Steel shells, lead-bronze lined with lead-tin overlay |
| Overspeed operates at | 15% above service rating speed |
| Piston material | Aluminium-alloy |
| Large-end bearings | Steel shells, lead bronze lined with lead tin overlay |
| Valves per cylinder | 1 inlet - 1 exhaust |
| Spark plugs | W-80N |
| Lubricating oil pressure | 3.4-4.1 bar (50-60 lb./in²) |
| Approved lubricating oils | Heavy duty to the United States Ordanance spec. MIL-L46152 |
| Viscosity grade | SAE30 |
| Lubricating oil sump capacity | 570 litre (125 gallons) approx. |
| Turbocharger | Build Spec' 3EI 60A/116 H Napier NA255 |
Approximate weight of engine components
| Cylinder liner | 70kg (154lb) |
| Piston complete with gudgeon pin & rings | 37kg (83 lb.) |
| Connecting Rod | 56kg. (123 lb.) |
| Cylinder head complete with valves and valve gear | 170kg. (375 lb.) |
| Turbocharger | 585kg. (1290 lb.) |
| Chargecooler | 176kg. (385 lb.) |
Pipework Test Pressures
| Gas Pipes | 16 bar (228 lb./in²) |
| Lubricating oil drain pipes | 2.07 bar (30 lb./in²) |
| Lubricating oil low pressure pipes | 2.8 bar (40lb./in²) |
| Lubricating oil high pressure pipes | 12.41 bar (180lb./in²) |
| Cooling water system pipes | 48.25 (700 lb.in²) |
General Performance Data
Based on 40 degrees c air intake temperature and 25 degrees C charge cooler water inlet temperature.
Engine type - 12RK270GS
| Engine Speed | r/min | 750 |
| BMEP | bar lbf/in |
13.74 199.3 |
| Mechanical Efficiency | % | 88.5 |
| Brake Thermal Efficiency | % | 35.4 |
| Max. Cylinder Pressure | bar lbf/in² |
80.7 1170 |
| Compression Pressure | bar lb/in² |
38.6 559 |
| Charge Air Pressure | bar lb/in² |
0.81 11.75 |
| Air Flow Rate | kg/s lb/s |
3.06 6.74 |
| Exhaust Gas Flow Rate | kg/s lb/s |
3.16 6.96 |
| Charge Air Temperature | Degrees Celsius Degrees Fahrenheit |
32 90 |
| Turbine Inlet Temperature | Degrees Celsius Degrees Fahrenheit |
560 1040 |
| Turbine Outlet Temperature | Degrees Celsius Degrees Fahrenheit |
480 896 |
| Gas Pressure of Regulator (at 35 degrees celsius) |
bar lbf/in² |
2.55 37 |
| Lubricating Oil Consumption | l/hr p int/hr |
2.00 3.50 |
| Gas Flow Rate (Natural Gas*) | Nm³/hr (at 0 degrees C) h³min (at 60 degrees C) |
497.5 308.7 |
* Based on Ref. Natural Gas having L.C.V. 36.83 MJ/Nm³, 938 btu/h³
Measured Noise Levels
At Engine: 113db(a)
Outside Air Intakes: 60dB(a)
Under Gas Compressors: 102 dB (a)
Outside Air Intakes: 57dB (a)
Heat Dissipation and Flow data
| Engine Speed | r/min | 750 |
| Heat Dissipation to Charge Cooler | kW btu/hr * 10³ |
344 1174 |
| Heat Dissipation to Jacket Water | kW btu/hr 10³ |
1226 4183 |
| Jacket Water Flow Rate | m³/hr gal/hr |
78.6 17300 |
| Jacket Water Temperature into Cooler | Degrees Celsius Degrees Fahrenheit |
91.1 196 |
| Heat Dissipation to Lubricating Oil | kW btu/hr 10³ |
328 119 |
| Lubricating Oil Flow through cooler | m³h gal/hr |
51 11200 |
| Lubricating Oil Temperature into cooler | Degrees Celsius Degrees Fahrenheit |
85.0 185 |
Heat Balance
| Engine Speed | r/min | 750 |
| Heat input | kW btu/h * 10³ |
5090 17367 |
| Heat to Power | kW btu/h * 10³ |
1800 6142 |
| Total Heat to Exhaust | kW btu/h * 10³ |
1688 5760 |
| Heat to Jacket Water | kw btu/h * 10³ |
1022 3487 |
| Heat to lubricating Oil | kw btu/h * 10³ |
268 914 |
| Heat to Charge Cooler | kw btu/h * 10³ |
262 894 |
| Heat Loss | kw btu/h * 10³ |
50 171 |
| Jacket Water Outlet Temp | Degrees Celsius Degrees Fahrenheit |
85.0 185 |
| Lubricating Oil Temp | Degrees Celsius Degrees Fahrenheit |
79.4 175 |