The Utility Warehouse

8.6 MW Gas Fired Power Station (50Hz.) 
$2.5 Million
FOB SE Asia
(Click here for Picures)

Main Equipment: 
5 off GEC ALSTHOM Ruston RK 270 GS spark ignition 750 rpm (lean burn technology) low emission gas engines, fitted with 1.73 MW Leroy Somer alternators 11 kV 50hz 

Accessories: 
11Kv switch gear 22Kv switch gear 433v motor control centre, transformers 1*GEC 8-10mva
22Kv/11Kv 1 GEC 1500 kva 11kv/433v. Engine control panels with Regulateurs Europa digital 2200 governor controls, Altronic III ignition systems. 

Gas Processing: 
3 off JW 45kw gas chillers/scrubbers 1JW oil gas seperator/filtration plant c/w 3 * 225kw 2950 rpm
Durham bush gas compressors (gas compression to approximately 4.5 bar to suit engine requirements) full gas instrumentation (CH4, CO2, O2) 

Engines: 
The RK270's are proven to be very reliable with a minimum amount of down time, they would be ideal for base load applications or as stand by black start capacity for a large power station. 

Current engine hours: 
Unit 1 - 10,951 
Unit 2 - 12,941 
Unit 3 - 10,018 
Unit 4 - 14,500 
Unit 5 - 10,373 


The units have recently been converted to natural gas from LFG and all units have had major overhauls by agents MAN BW.  As part of the upgrade, all engine heads were done and out-of-spec liners were replaced.  A remote start Scada system was installed.  New turbo nozzles have been installed.  All units have had 14 hours since upgrade less than 15,000 hours total.  Units are in like new condition.

Plant is available for either deferred sale or prompt delivery depending on purchase requirements.
Comprehensive plant history records. Mechanical / electrical and civil installation drawings available. A full inventory of equipment offered will be made available to bona fida purchasers. Vendor can price reinstallation if the purchaser desires. Inspection invited. 

Specifications:

1. Standard equipment
2. Optional equipment
3. Fuel specification
4. Basic Parameters
5. Dimensions and weights
6. Maximum continuous rating
7. General Data
8. Approximate weight of engine components
9. Pipework Test Pressures
10. General Performance Data
11. Measured Noise Levels
12. Heat Dissipation and Flow data
13. Heat Balance
 
  

RK270GS
Medium speed
spark ignited gas engine

Standard equipment

Flywheel
Air filter/silencer(s)
Air motor starting
Crankcase explosion relief valves
Water to air chargecooler
Engine driven lubricating old pump
engine driven jacket water coolant pump
Lubricating oil pressure relief valve
Remote exhaust temperature scanner
Water cooled exhaust manifold
Engine management system
Auto start
Electrical tachometer
Engine mounted instrument panel
Alarm and shut down for:
    High jacket water temperature
    Air boost temperature
    Low lubricating oil pressure
    High exhaust temperature
    Overspeed
    High/Low gas pressure
Hand barring gear
Industrial exhaust silencer
Exhaust uptake adaptor and bellows
Gas Pressure regulator
Pneumatic interface panel

 Optional equipment

Power take-off from 'free' end of engine
    engine
Secondary water pump
Centrifugal by-pass lub. oil filter
Alternative residential exhaust silencer
Tools for engine overhaul
Gas filter
Flame trap
Alternative governing system
Air to air charge cooling

Fuel specification

Natural gas and biogas (including landfill gas, sewage sludge gas and mines drainage gas)


 

Basic Parameters

Cycle: 4 stroke
Bore x Stroke: 270 * 305mm
Mean Piston speed: 10.16 m/s at 1000 r/min
Standard rotation: Counter Clockwise looking on the drive end of the crankshaft

Dimensions and weights
 
Engine Size . 6rk270GS 8RK270GS 12RK270GS 16RK270GS
Number of Cylinders . 6 8 12 16
Cylinder Configuration . In-line Vee Vee Vee
Oil Sump capacity litre 340 410 654 691
Dry weight without flywheel kg 13000 17500 22000 26000
Length mm 4020 4750 4785 5600
Width mm 1325 1325 1830 1830
Height (overall) mm 2490 2490 2400 2400

Maximum continuous rating
 
 
Engine Speed Brakepower* POWER electical**
  r/min KW HP kW
6RK270GS 720 865 1160 820
  750 900 1205 855
  900 1080 1450 1025
  1000 1200 1610 1140
8RK270GS 720 1150 1540 1090
  750 1200 1610 1140
  900 1440 1930 1370
  1000 1600 2145 1520
12RK270GS 720 1730 2320 1640
  750 1800 2410 1710
  900 2160 2900 2050
  1000 2400 3220 2280
16RK270GS 720 2300 3080 2180
  750 2400 3220 2280
  900 2880 3860 2740
  1000 3200 4290 3040
* ISO standard power in accordance with ISO3046 - without overload
** Generator set rating in accordance with ISO852B

General Data
 
Engine Type RK270
Number of Cylinders 12
Service rating at 750 r.p.m. 1735 kWe
Diameter of cylinders 270mm. (10.63in.)
Piston stroke 304.2mm (12in.)
Displacement per cylinder 17,454 cu.mm. (10cu.in)
Compression ratio 8.5:1
Firing order - A Bank
Firing order - B Bank
3-5-1-4-2-6
1-4-2-6-3-5
Crankshaft rotation Anti-clockwise looking on flywheel end
Main bearings Steel shells, lead-bronze lined with lead-tin overlay
Overspeed operates at 15% above service rating speed
Piston material Aluminium-alloy
Large-end bearings Steel shells, lead bronze lined with lead tin overlay
Valves per cylinder 1 inlet - 1 exhaust
Spark plugs W-80N
Lubricating oil pressure 3.4-4.1 bar (50-60 lb./in²)
Approved lubricating oils Heavy duty to the United States
Ordanance spec. MIL-L46152
Viscosity grade SAE30
Lubricating oil sump capacity 570 litre (125 gallons) approx.
Turbocharger Build Spec' 3EI 60A/116 H Napier NA255
   

Approximate weight of engine components
 
Cylinder liner 70kg (154lb)
Piston complete with gudgeon pin & rings 37kg (83 lb.)
Connecting Rod 56kg. (123 lb.)
Cylinder head complete with valves and valve gear 170kg. (375 lb.)
Turbocharger 585kg. (1290 lb.)
Chargecooler 176kg. (385 lb.)

Pipework Test Pressures
 
Gas Pipes 16 bar (228 lb./in²)
Lubricating oil drain pipes 2.07 bar (30 lb./in²)
Lubricating oil low pressure pipes 2.8 bar (40lb./in²)
Lubricating oil high pressure pipes 12.41 bar (180lb./in²)
Cooling water system pipes 48.25 (700 lb.in²)

General Performance Data

Based on 40 degrees c air intake temperature and 25 degrees C charge cooler water inlet temperature.

Engine type - 12RK270GS
 
 

Engine Speed r/min 750
BMEP bar
lbf/in
13.74
199.3
Mechanical Efficiency % 88.5
Brake Thermal Efficiency % 35.4
Max. Cylinder Pressure bar
lbf/in²
80.7
1170
Compression Pressure bar
lb/in²
38.6
559
Charge Air Pressure bar
lb/in²
0.81
11.75
Air Flow Rate kg/s
lb/s
3.06
6.74
Exhaust Gas Flow Rate kg/s
lb/s
3.16
6.96
Charge Air Temperature Degrees Celsius
Degrees Fahrenheit
32
90
Turbine Inlet Temperature Degrees Celsius
Degrees Fahrenheit
560
1040
Turbine Outlet Temperature Degrees Celsius
Degrees Fahrenheit
480
896
Gas Pressure of Regulator 
(at 35 degrees celsius)
bar
lbf/in²
2.55
37
Lubricating Oil Consumption l/hr
p int/hr
2.00
3.50
Gas Flow Rate (Natural Gas*) Nm³/hr (at 0 degrees C)
h³min (at 60 degrees C)
497.5
308.7
     

* Based on Ref. Natural Gas having L.C.V. 36.83 MJ/Nm³, 938 btu/h³

Measured Noise Levels

At Engine:                            113db(a)
Outside Air Intakes:              60dB(a)
Under Gas Compressors:     102 dB (a)
Outside Air Intakes:              57dB (a)

Heat Dissipation and Flow data
 

Engine Speed r/min  750
Heat Dissipation to Charge Cooler kW
btu/hr * 10³
344
1174
Heat Dissipation to Jacket Water kW
btu/hr 10³
1226
4183
Jacket Water Flow Rate m³/hr
gal/hr
78.6
17300
Jacket Water Temperature into Cooler Degrees Celsius
Degrees Fahrenheit
91.1
196
Heat Dissipation to Lubricating Oil kW
btu/hr 10³
328
119
Lubricating Oil Flow through cooler m³h
gal/hr
51
11200
Lubricating Oil Temperature into cooler Degrees Celsius
Degrees Fahrenheit
85.0
185

Heat Balance
 

Engine Speed r/min 750
Heat input kW
btu/h * 10³
5090
17367
Heat to Power kW
btu/h * 10³
1800
6142
Total Heat to Exhaust kW
btu/h * 10³
1688
5760
Heat to Jacket Water kw
btu/h * 10³
1022
3487
Heat to lubricating Oil kw
btu/h * 10³
268
914
Heat to Charge Cooler kw
btu/h * 10³
262
894
Heat Loss kw
btu/h * 10³
50
171
Jacket Water Outlet Temp Degrees Celsius
Degrees Fahrenheit
85.0
185
Lubricating Oil Temp Degrees Celsius
Degrees Fahrenheit
79.4
175

Contact Milt Fyre for more details.

Phone: 503-239-5157
Fax: 503-239-5136
milt@rmaglobal.com
Main Entrance

sales@rmaglobal.com   Phone: (503) 239-5157   Fax: (503) 239-5136   Copyright 1995-2003: RMA Inc.